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Chromium Carbide Overlay
Wear Plates
Extend Equipment Life with High-Performance Durable Wear-Resistant Overlay Plates
Total Engineering & Mining Supplies Chromium Carbide Overlay Wear Plates (CCO), a high-performance solution designed to extend the lifespan and durability of industrial equipment. It is produced by cladding a wear-resistant material onto a mild steel base plate, resulting in a bimetallic composition that combines toughness with exceptional wear resistance.
The overlay plate is manufactured by cladding an wear resistant material to a mild steel base plate.
The high volume of rich carbides fuse to base plate and evenly distributed throughout the uniform overlay thickness, creating a bimetallic material with high wear resistance and good processability.
The mild steel base plate could be welded or bolted, the overlay provides excellent wear resistance which ensures extended service life and durability of equipment and reduces maintenance costs.
PRODUCT RANGE
HS200
HS300
HS- F
HS - X
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Chromium Carbide Overlay Wear Plates
Benefits
The CCO Plate Advantage
Wear Resistant
The overlay contains a high volume of rich carbides, evenly distributed throughout a uniform overlay thickness. This structure offers superior resistance to wear and abrasion.
Durability
By enhancing the base plate with a robust overlay, the product ensures prolonged service life for equipment, reducing the need for frequent maintenance and replacement.
Versitility
The mild steel base plate can be easily welded or bolted, facilitating straightforward integration into various systems and structures.
Customisable
Different grades of overlay are available to cater to specific working conditions and requirements across diverse industries.
Applications
HS100
HS100 is a chromium carbide composite cladding fusion-bonded to a mild steel backing material. This process results in a high volume of chromium carbides evenly distributed throughout the uniform thickness of the deposit, forming a bimetallic material with excellent abrasion resistance.
Despite its toughness, HS100 retains ductility, allowing for easy forming and welding. It excels in environments with severe abrasion and low to moderate impact conditions.
HS100 Specifications
HS100 Typical Properties
Weld overlay composition:
Note: The content varies in different plate thickness.
- Bulk Hardness: HRC 57-63
- Abrasion Test result: <= 0.20g( testing under ASTM G65, procedure A)
Saving You Time
saving you money
putting you first
Chromium Carbide Overlay Wear Plates
HS200
HS200, produced by our patented welding technique, is chromium carbide composite cladding fusion bonded to a mild steel backing material.
Very high volume of chromium carbides fuse to base plate and evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with excellent abrasion resistance while still retaining ductility allowing forming and welding.
HS200 performs very well under severe abrasion and low to moderate impact environments.
HS200 Specifications
HS200 Typical Properties
Weld overlay composition:
Note: The content varies in different plate thickness.
- Bulk Hardness: HRC 57-63
- Abrasion Test result: <= 018g( testing under ASTM G65, procedure A)
Fabrication
HS300
HS300 is chromium carbide, niobium carbide, molybdenum carbide, vanadium carbide and titanium carbide composite cladding fusion bonded to a mild steel backing material.
The very high volume of complex carbides fuse to the base plate and is evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with excellent abrasion resistance while still retaining ductility allowing forming and welding.
HS300 wear plate is suitable for applications involving high abrasion and medium to high impact environments.
HS300 Specifications
HS300 Typical Properties
Weld overlay composition:
Note: The content varies in different plate thickness.
- Bulk Hardness: HRC 57-63
Saving You Time
saving you money
putting you first
Chromium Carbide Overlay Wear Plates
HS600
HS600 is chromium carbide and tungsten carbide composite cladding fusion bonded to a mild steel backing material.
The very high volume of complex carbides fuse to the base plate and is evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with excellent abrasion resistance while still retaining ductility allowing forming and welding.
HS600 wear plate is suitable for extremely severe abrasion applications.
HS600 Specifications
HS600 Typical Properties
Weld overlay composition:
Note: The content varies in different plate thickness.
- Bulk Hardness: HRC 57-63
HS-F
Smooth Surface plate is produced by depositing high chromium high carbon overlay onto mild steel base metal, applying an improved welding technique, which contribute to uniform chemistry and microstructure with smooth surface without welding beads. Smooth Surface plate is suitable for applications where there are a lot of hang ups in highly abrasion working environments
HS-F Specifications
HS-F Typical Properties
Weld overlay composition:
Note: The content varies in different plate thickness.
- Bulk Hardness: HRC 58-63
Saving You Time
saving you money
putting you first
Chromium Carbide Overlay Wear Plates
HS-X
HS-X is customised complex carbides composite cladding fusion bonded to a mild steel backing material. The very high volume of complex carbides fuse to base plate and evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with excellent abrasion resistance while still retaining ductility allowing forming and welding.
HS-X wear plate could be customized upon the customer’s requirement.
HS-X Specifications
HS-X Typical Properties
Weld overlay composition:
Note: The content varies in different plate thickness.
- Bulk Hardness: HRC 57-65